Leveller Gear Systems
When levelling strips – especially on pre-levellers – very high stresses develop at the first roll shaft as the strip enters the machine, which are distributed successively to the other roll shafts. In the case of levelling machines for panels or reversing lines, the direction of load alternates, which makes extra demands on the gear system.
Thanks to our extensive knowledge of the torques and loads that occur during the levelling process, Eisenbeiss develops custom-built gear system solutions that are tailored to specific requirements. The design of the gear system depends on the number of output shafts, the spacing of the shafts, the torques and the loads that can be expected during operation. Torque is distributed efficiently to anything up to 17 output shafts by and ingenious distribution system.
The reduction gear stages are either integrated in the same housing as the distribution system or fitted as separate shaft-mounted units. This makes it possible to flexibly adjust the levelling speed without changing the configuration of the leveller.
Technical Data
Advantages
Applications
When levelling strips – especially on pre-levellers – very high stresses develop at the first roll shaft as the strip enters the machine, which are distributed successively to the other roll shafts. In the case of levelling machines for panels or reversing lines, the direction of load alternates, which makes extra demands on the gear system.
Thanks to our extensive knowledge of the torques and loads that occur during the levelling process, Eisenbeiss develops custom-built gear system solutions that are tailored to specific requirements. The design of the gear system depends on the number of output shafts, the spacing of the shafts, the torques and the loads that can be expected during operation. Torque is distributed efficiently to anything up to 17 output shafts by and ingenious distribution system.
The reduction gear stages are either integrated in the same housing as the distribution system or fitted as separate shaft-mounted units. This makes it possible to flexibly adjust the levelling speed without changing the configuration of the leveller.
Technical Data
Technical
Data
| GEAR TYPE | Spur gear splitter system |
|---|---|
| POWER | 20 to 650 kW |
| OUTPUT TORQUE | 5 to 50 kNm (per output shaft) |
| OUTPUT SPEED | 30 to300 rpm |
| RATIO | 4 to 80 |
| LUBRICANT / COOLING | Spur gear splitter system / external cooling |
Advantages
High power density
Small shaft spacings are achieved with a high level of safety using optimized toothing geometries to ensure high efficiency and reliability.
Individual adaptation
Thanks to sophisticated splitter systems with any number of shafts and any distance between shaft axes. In combination with separate reduction gear stages as shaft-mounted units, the levelling speed can also be adapted to the respective process re-quirements without making changes to the configuration of the machine.
Years of experience
Eisenbeiss has extensive experience in manufacturing gears for levelling machines and works together successfully with the most renowned plant manufacturers in the steel mill industry.
Applications
