Extrusion

WE ACCELERATE EXTRUSION WITH LEADING INNOVATIONS

Through consistent specialization, Eisenbeiss has grown to become a dynamic and innovative international competence centre for extruder gear units. The leading machine manufacturers in the extrusion industry rely on our many years of experience in developing and manufacturing innovative, robust and reliable extruder gear systems.
We offer single-screw and parallel as well as conical twin-screw extruder gear systems for the compounding, food, PVC extrusion, recycling and battery industries.

Compounding

Food Industry

Pvc extrusion

recycling

battery

WE ACCELERATE EXTRUSION WITH LEADING INNOVATIONS

Compounding

Powerful and energy efficient

The Eisenbeiss Speed Star® twin-screw extruder offers maximum torques, the greatest efficiency and a long service life. With torque densities of up to 20 Nm/cm³ per shaft and output speeds of up to 1800 rpm, it meets even the toughest requirements. A sophisticated lubrication system also ensures great efficiency and maximum operational safety. These gear units are used in the production of raw materials for injection moulding machines, powder coatings and in master batch production.

Gear System Solutions | Compounding

Parallel Co-Rotating Gear Systems

Eisenbeiss parallel co-rotating gear systems are precisely tailored to the specific requirements of our customers and offer maximum performance and reliability.

compounding

Leistungsstark und energieeffizient

Das Speed Star® Zweischnecken-Extrudergetriebe von Eisenbeiss bietet höchste Drehmomente, Wirtschaftlichkeit und lange Lebensdauer. Es erreicht Drehmomentdichten bis zu 20 Nm/cm³ pro Welle und Abtriebsdrehzahlen bis zu 1800 min⁻¹. Ein ausgeklügeltes Schmierungssystem sorgt für Effizienz und maximale Sicherheit. Die Getriebe werden zur Herstellung von Rohmaterialien für Spritzgussmaschinen und Pulverlacke, oder zur Master-Batch-Herstellung verwendet.

Food Industry

Special solutions for special sectors

Eisenbeiss understands the special requirements of the food industry and offers customized solutions for maximum production output, reliability and operational safety. The tried-and-tested Speed Star® concept is used for food production because the gear units were developed specifically for this sector to meet the different power and speed requirements. A central challenge in food extrusion is guaranteeing germ-free production. To achieve this, access for cleaning must be of an extremely high standard.

Eisenbeiss meets this requirement with Hygienic Design, a concept that includes very smooth surfaces, minimizing niches and a special design of lubrication components and their wiring. The co-rotating gear units can also be used with food-compatible oils as an option. These gear units are used in the production of animal feed (for dogs, cats and other pets), in fish farming and in the production of foodstuffs such as cereals, meat substitutes and pasta.

Gear System Solutions | Food Industry

Single-Screw Extruder Gear Units

Eisenbeiss adapts these gear units precisely to the customer’s individual requirements and ensures their optimum performance and reliability.

Parallel Co-Rotating Gear Systems

Eisenbeiss parallel co-rotating gear systems are precisely tailored to the specific requirements of our customers and offer maximum performance and reliability.

PVC Extrusion

Innovation brings 70% increase in output

As the global market leader, Eisenbeiss is committed to continuously driving innovation forward. Our sophisticated distribution systems for twin-screw extruder gear units, tried and tested over many years, offer an increase in output of up to 70% while maintaining a high level of operational reliability, thus reaching a new dimension in production output. These gear units are used primarily in the production of PVC pipes, profiles and plates.

Gear System Solutions | PVC Extrusion

Parallel Counter-Rotating Gear Systems

Eisenbeiss parallel counter-rotating gear systems are precisely tailored to individual customer requirements and guarantee maximum efficiency and reliability.

Conical Counter-Rotating Gear Systems

These gear systems are used mainly as co-extruders or stand-alone machines for the lower output range and offer maximum flexibility when extruding PVC.

Recycling

We boost recycling to a new level of efficiency

Eisenbeiss improves the efficiency of gear systems with an innovative concept that enables significant energy and resource savings. This gear system reduces idle losses by 70%, increases efficiency by up to 8% and cuts oil volume by 60%. A specially developed solution prevents the swimming pool effect, increases efficiency and reduces operating costs. The gear units are used in the mechanical or chemical recycling of plastics and contribute to making these processes more efficient.

Gear System Solutions | Recycling

Single-Screw Extruder Gear Units

Eisenbeiss adapts these gear units precisely to the customer’s individual requirements and ensures their optimum performance and reliability.

Parallel Co-Rotating Gear Systems

Eisenbeiss parallel co-rotating gear systems are precisely tailored to the specific requirements of our customers and offer maximum performance and reliability.

Batteries

Special solutions for special sectors

Eisenbeiss understands the special requirements of manufacturing electrode pastes for lithium-ion batteries and offers tailor-made solutions for maximum production output, reliability and operational safety. The proven Speed Star® concept is used for battery extrusion, with the gear units developed specifically to meet the various performance and back-pressure requirements of this industry. A central challenge is guaranteeing that the output shafts have absolute freedom of movement in all operating states. Eisenbeiss meets this requirement with a patented gear system solution that is specifically tailored to the needs of battery extrusion.

The gear units are used in the production of electrode pastes for lithium-ion batteries.

Gear System Solutions | Batteries

Parallel Co-Rotating Gear Systems

Eisenbeiss parallel co-rotating gear systems are precisely tailored to the specific requirements of our customers and offer maximum performance and reliability.