The EISENBEISS mission statement, to be the best company in special gear systems, is our clear answer to the central question of plant reliability and extended uptime of our customers' production plants.
We offer the fastest solutions on the market, especially rapid recovery from unscheduled downtime, in order to minimise outage costs as far as possible. To achieve this we have a separate special production bay in addition to our main production line. Here, we are able to develop, manufacture and install special components in the shortest delivery period - no other manufacturer is able to offer service response from a dedicated workshop as flexible as this.
As your full-service partner for special gear systems our range of professional services focuses on ensuring the successful, reliable and continuous operation of our customers' plants:
>> Oil analysis
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• oil samples taken by specialist personnel (timing and location of samples are critical)
• evaluation and reporting by specialists
• assessment provided within 7 working days
• value for money - all inclusive price
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>> Alignment check using laser unit
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• range up to approx. 1,500 mm (measuring point to measuring point)
• parallel and angular slippage are detected and corrected
• alignment of shafts
• conducted by specialist technician
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>> Gearoscopy®
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• gear unit inspection using endoscope
• substantial reduction in risk of unscheduled plant downtime
• considerable savings compared to dismantling gear units
• value for money - all inclusive price
• more information
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>> Drive belt measuring
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• measuring belt tension using tension meter
• every type of trapezoidal and toothed belt can be measured
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>> Measuring gear mesh systems
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• for measuring sample components
• measured using 4-axis Klingenberg instrumentation
• including design drawing and fabrication documentation
• value for money - all inclusive price
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>> Vibration measurement
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• ideal for preventive maintenance
• conducted by specialist technician
• measured using Prüftechnik instrumentation
• value for money - all inclusive price
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>> Rissprüfungen
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• ultrasound and magnetic powder testing to acceptance test certification EN 10204/3.1.B
• approved workshop
• provision of test reports to be submitted to authorities (e.g. for cable cars)
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>> Maintenance contracts
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• individual contracts per machine bay - time intervals specified by customer
• conducted by specialist technician
• visual check of all accessible gear mesh systems (possibly using Gearoscopy)
• detect any damage (fretting, pitting, corrosion, grey flecks)
• assessment of overall condition (tightness, running noise, vibration, wear)
• inspection of clutches and universal joints, drive belts, lubrication systems and coolers
• preservation (if necessary)
• oil analysis with report
• compile report with documentation of any damage
• submit proposal for repair work
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>> Gear system repairs
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• highly-flexible, individual and fast thanks to dedicated recovery workshop
• 80% of all repairs are non-Eisenbeiss gear units
• top quality - including bought-in components (bearings, shaft seals, etc.)
• numerous references: Kienast, Kissling, Flender, Lohmann, Stemag, Voith, Santassalo, Keller, Renk, Kumera, Steingassener, Milwaukee, and many more ...
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